The granule counting machine is a commonly used equipment for producing granular products, such as granular food, granular pharmaceuticals and so on. In the process of using it, some common problems may be encountered, and some of the possible problems and their solutions will be introduced below.
1. Uneven particle size problem
There are many reasons why this problem may occur, it may be due to the inconsistent particle size of the raw materials, or due to the improper setting of the working parameters of the granule counting machine and so on. The solution can be through the selection of suitable raw materials and adjust the working parameters of the granulator to solve the problem, if the problem still exists, you can consider replacing the granulator or carrying out maintenance.
2. Unstable pellet output
Unstable pellet output may be caused by unstable feed quantity, serious wear and tear of pellet mill parts, etc. The problem can be solved by adjusting the feed quantity in time and adjusting the working parameters of pellet counting machine. The solution can be to adjust the feeding quantity in time and check the parts of the granulator regularly to make sure it works properly.
3. Noise problem when the granulator is working
Pellet counting machine may produce a certain noise when working, but if the noise is too large, it may be due to the loosening of the parts of the pellet counting machine, insufficient lubrication, etc. The solution can be to tighten the parts, and check the parts regularly to ensure that they work properly. The solution can be to tighten the parts, regularly fill the lubrication parts with lubricant and so on.
4. Pellet machine jamming problem
In the process of use, the pellet mill may appear jamming situation, resulting in production interruption. The solution can be to stop the machine to clean up the jammed material, check whether the parts of the pellet counting machine are damaged, and repair them in time.
5. Pellet mill temperature is too high problem
Pellet counting machine may produce overheating phenomenon after a long time of work, which may be caused by insufficient lubrication, excessive friction of parts and other reasons. The solution can be to strengthen the lubrication and maintenance of the granulator, and regularly check whether the parts of the granulator are normal.
6. Pellet machine grain form bad problem
In the production process, there may be a bad shape of granules, which may be caused by improper setting of pressure, temperature and other parameters of the granulator. The solution can be to adjust the working parameters of the pellet counting machine to ensure that the pellet machine works properly.
7. Pellet machine leaking powder problem
The pellet machine may leak powder during the production process, which may be caused by damaged seals, uneven feeding, etc. The solution may be to replace the seals and adjust the working parameters of the pellet counting machine to ensure that it works properly. The solution can be to replace the seals, adjust the feed uniformity, etc.
8. Pellet machine equipment failure problems
In the process of use, the pellet mill may have equipment failure, may be due to severe wear and tear of parts, electrical component failure and other reasons. The solution can be to regularly check the condition of the parts of the pellet counting machine, and replace the damaged parts in time to ensure the normal operation of the equipment.
In general, the counting machine in the use of the process may encounter a variety of problems, but as long as the timely discovery of the problem, and take effective solutions to ensure the normal operation of the counting machine, improve production efficiency. At the same time, in order to reduce the possibility of counting machine problems, should also be regular maintenance of the counting machine to ensure the normal operation of the equipment. I hope that the solutions introduced above can help you to solve the common problems of grain counting machine.
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